changed drive ramping from arduino to steering for better control
This commit is contained in:
@@ -1,303 +1,163 @@
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/*
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4WD Robot Motor Control (2x BTS7960: Left + Right)
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- Soft start/stop via ramping (slew-rate limiter)
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- Differential drive mixing: throttle + turn
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- Serial control (USB): f/b/l/r/s or m <throttle> <turn>
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- Watchdog: stops if no command received in time
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Wiring (per BTS7960 module):
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- LPWM -> Arduino PWM pin
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- RPWM -> Arduino PWM pin
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- LEN/REN (or L_EN/R_EN) -> Arduino digital pins (or permanently HIGH to 5V)
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- VCC -> 5V (logic)
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- GND -> GND common with Arduino and motor supply
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- B+ / B- -> motor supply (e.g. 12V)
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- M+ / M- -> motor output
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NOTE:
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Each side is one BTS7960 module driving two motors in parallel (front+rear) on that side.
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Arduino Drive "Safe Executor"
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- Receives: L <int> R <int> (-255..255)
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- Outputs PWM immediately (no ramping here)
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- Safety: watchdog stop if no command
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- Deadzone + Min PWM mapping to avoid motor buzzing at low PWM
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- Optional direction-change protection (short stop)
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*/
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#include <Arduino.h>
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#include <PS2X_lib.h>
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PS2X ps2x;
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// ===== Left BTS7960 pins =====
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const uint8_t L_RPWM = 5;
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const uint8_t L_LPWM = 6;
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const uint8_t L_REN = 7;
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const uint8_t L_LEN = 8;
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// ------ PS2 Controller Pins -------------
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const uint8_t PS2_CLK = 2;
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const uint8_t PS2_ATT = 3;
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const uint8_t PS2_CMD = 4;
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const uint8_t PS2_DAT = 12;
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// ===== Right BTS7960 pins =====
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const uint8_t R_RPWM = 9;
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const uint8_t R_LPWM = 10;
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const uint8_t R_REN = 11;
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const uint8_t R_LEN = 12;
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// ------- USE PS2 Controller or Serial Input --------------
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#define USE_PS2 1
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// ===== Safety / feel =====
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const uint16_t CMD_TIMEOUT_MS = 600; // Web sendet regelmäßig; 600ms ist entspannt
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const uint8_t DEADZONE = 10; // kleine Werte -> 0
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const uint8_t MIN_PWM = 70; // anpassen: 60..110 typisch (gegen "brummen")
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// ----------------------------- Pins (ANPASSEN) -----------------------------
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// LEFT BTS7960
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const uint8_t L_LPWM = 5; // PWM pin
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const uint8_t L_RPWM = 6; // PWM pin
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const uint8_t L_LEN = 7; // enable pin (LEN)
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const uint8_t L_REN = 8; // enable pin (REN)
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// Optional: beim Richtungswechsel kurz stoppen (schont Treiber/Getriebe)
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const bool PROTECT_DIR_CHANGE = true;
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const uint16_t DIR_CHANGE_STOP_MS = 60;
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// RIGHT BTS7960
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const uint8_t R_LPWM = 9; // PWM pin
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const uint8_t R_RPWM = 10; // PWM pin
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const uint8_t R_LEN = 11; // enable pin (LEN)
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const uint8_t R_REN = 12; // enable pin (REN)
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int targetL = 0, targetR = 0;
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unsigned long lastCmdMs = 0;
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// --------------------------- Tuning / Limits -------------------------------
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// PWM range: 0..255
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const int PWM_MAX = 255;
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int lastOutL = 0, lastOutR = 0;
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// Ramp speed: PWM units per second (z.B. 300 => ~0.85s von 0 auf 255)
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const float RAMP_UP_PER_SEC = 320.0f;
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const float RAMP_DOWN_PER_SEC = 520.0f; // meist darf bremsen/stoppen schneller sein
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// Deadband: kleine Werte ignorieren (gegen "Zittern")
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const int INPUT_DEADBAND = 10;
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// Watchdog: wenn so lange kein Command kommt -> STOP
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const uint32_t COMMAND_TIMEOUT_MS = 600;
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// Loop interval (Ramping arbeitet zeitbasiert; häufig genug aufrufen)
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const uint32_t CONTROL_INTERVAL_MS = 10;
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// ---------------------------- State ----------------------------------------
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volatile int targetLeft = 0; // -255..255
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volatile int targetRight = 0; // -255..255
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float currentLeft = 0.0f; // ramped output -255..255
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float currentRight = 0.0f;
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uint32_t lastCmdMs = 0;
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uint32_t lastControlMs = 0;
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// ------------------------- Helpers -----------------------------------------
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static int clampInt(int v, int lo, int hi) {
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if (v < lo) return lo;
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if (v > hi) return hi;
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static int clamp255(int v) {
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if (v > 255) return 255;
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if (v < -255) return -255;
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return v;
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}
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static int applyDeadband(int v, int db) {
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if (abs(v) < db) return 0;
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return v;
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int applyMinPwm(int v) {
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v = clamp255(v);
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int a = abs(v);
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if (a <= DEADZONE) return 0;
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int s = (v >= 0) ? 1 : -1;
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// map: DEADZONE..255 -> MIN_PWM..255
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long mapped = MIN_PWM + (long)(a - DEADZONE) * (255 - MIN_PWM) / (255 - DEADZONE);
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if (mapped > 255) mapped = 255;
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return s * (int)mapped;
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}
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// Ramp current towards target based on dt
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static float rampTo(float current, float target, float dtSec) {
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float diff = target - current;
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if (diff == 0.0f) return current;
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const float rate = (abs(target) > abs(current)) ? RAMP_UP_PER_SEC : RAMP_DOWN_PER_SEC;
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float step = rate * dtSec;
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if (abs(diff) <= step) return target;
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return current + (diff > 0 ? step : -step);
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}
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// Send signed speed (-255..255) to one BTS7960
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static void driveBTS7960(uint8_t lpwm, uint8_t rpwm, uint8_t len, uint8_t ren, int speed) {
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speed = clampInt(speed, -PWM_MAX, PWM_MAX);
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// Enable driver
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digitalWrite(len, HIGH);
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digitalWrite(ren, HIGH);
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int pwm = abs(speed);
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// IMPORTANT: never drive both PWM pins at the same time
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void setBTS7960(int speed, uint8_t rpwm, uint8_t lpwm) {
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speed = clamp255(speed);
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if (speed > 0) {
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analogWrite(lpwm, pwm);
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analogWrite(rpwm, 0);
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analogWrite(rpwm, (uint8_t)speed);
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analogWrite(lpwm, 0);
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} else if (speed < 0) {
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analogWrite(lpwm, 0);
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analogWrite(rpwm, pwm);
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} else {
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analogWrite(lpwm, 0);
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analogWrite(rpwm, 0);
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analogWrite(lpwm, (uint8_t)(-speed));
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} else {
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analogWrite(rpwm, 0);
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analogWrite(lpwm, 0);
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}
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}
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static void stopAll() {
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targetLeft = 0;
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targetRight = 0;
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bool parseLine(const String& line, int &outL, int &outR) {
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int idxL = line.indexOf('L');
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int idxR = line.indexOf('R');
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if (idxL < 0 || idxR < 0) return false;
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String partL = line.substring(idxL + 1, idxR);
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String partR = line.substring(idxR + 1);
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partL.trim(); partR.trim();
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outL = clamp255(partL.toInt());
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outR = clamp255(partR.toInt());
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return true;
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}
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// Differential drive mixing:
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// throttle: -255..255, turn: -255..255
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static void setMix(int throttle, int turn) {
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throttle = clampInt(throttle, -PWM_MAX, PWM_MAX);
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turn = clampInt(turn, -PWM_MAX, PWM_MAX);
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void setupPins() {
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pinMode(L_RPWM, OUTPUT); pinMode(L_LPWM, OUTPUT);
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pinMode(L_REN, OUTPUT); pinMode(L_LEN, OUTPUT);
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throttle = applyDeadband(throttle, INPUT_DEADBAND);
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turn = applyDeadband(turn, INPUT_DEADBAND);
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pinMode(R_RPWM, OUTPUT); pinMode(R_LPWM, OUTPUT);
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pinMode(R_REN, OUTPUT); pinMode(R_LEN, OUTPUT);
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// Classic mix
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int left = throttle + turn;
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int right = throttle - turn;
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digitalWrite(L_REN, HIGH); digitalWrite(L_LEN, HIGH);
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digitalWrite(R_REN, HIGH); digitalWrite(R_LEN, HIGH);
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// Normalize if exceeds range
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int maxMag = max(abs(left), abs(right));
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if (maxMag > PWM_MAX) {
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// scale down proportionally
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left = (int)((float)left * ((float)PWM_MAX / (float)maxMag));
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right = (int)((float)right * ((float)PWM_MAX / (float)maxMag));
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}
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targetLeft = left;
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targetRight = right;
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setBTS7960(0, L_RPWM, L_LPWM);
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setBTS7960(0, R_RPWM, R_LPWM);
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}
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// ------------------------- Serial command parser ---------------------------
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// Commands:
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// f <pwm> -> forward
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// b <pwm> -> backward
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// l <pwm> -> turn left (in place)
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// r <pwm> -> turn right (in place)
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// s -> stop
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// m <throttle> <turn> -> mix mode (-255..255 each)
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// Examples:
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// f 140
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// m 120 -40
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// s
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static void handleSerialLine(String line) {
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line.trim();
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if (line.length() == 0) return;
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void outputLR(int l, int r) {
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l = applyMinPwm(l);
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r = applyMinPwm(r);
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char cmd = tolower(line.charAt(0));
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if (PROTECT_DIR_CHANGE) {
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// if sign changes across 0 while moving -> brief stop
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auto sign = [](int v) -> int { return (v > 0) - (v < 0); };
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// Update watchdog timestamp on any valid-looking input
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lastCmdMs = millis();
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bool lFlip = (sign(lastOutL) != 0) && (sign(l) != 0) && (sign(lastOutL) != sign(l));
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bool rFlip = (sign(lastOutR) != 0) && (sign(r) != 0) && (sign(lastOutR) != sign(r));
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if (cmd == 's') {
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stopAll();
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return;
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}
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// Split by spaces
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// Simple parsing:
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// cmd + integers
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int a = 0, b = 0;
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int n = 0;
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// Try parse "m a b"
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if (cmd == 'm') {
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n = sscanf(line.c_str(), "m %d %d", &a, &b);
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if (n == 2) {
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setMix(a, b);
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if (lFlip || rFlip) {
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setBTS7960(0, L_RPWM, L_LPWM);
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setBTS7960(0, R_RPWM, R_LPWM);
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delay(DIR_CHANGE_STOP_MS);
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}
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return;
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}
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// Parse "f a" / "b a" / "l a" / "r a"
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n = sscanf(line.c_str(), "%c %d", &cmd, &a);
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if (n < 2) return;
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setBTS7960(l, L_RPWM, L_LPWM);
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setBTS7960(r, R_RPWM, R_LPWM);
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a = clampInt(a, 0, PWM_MAX);
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switch (tolower(cmd)) {
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case 'f': setMix(+a, 0); break;
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case 'b': setMix(-a, 0); break;
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case 'l': setMix(0, +a); break; // left turn in place
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case 'r': setMix(0, -a); break; // right turn in place
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default: break;
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}
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lastOutL = l;
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lastOutR = r;
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}
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// ------------------------------ Arduino ------------------------------------
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void setup() {
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int err = ps2x.config_gamepad(PS2_CLK, PS2_CMD, PS2_ATT, PS2_DAT, false, false);
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Serial.print("PS2 init: "); Serial.println(err);
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pinMode(L_LPWM, OUTPUT);
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pinMode(L_RPWM, OUTPUT);
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pinMode(L_LEN, OUTPUT);
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pinMode(L_REN, OUTPUT);
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pinMode(R_LPWM, OUTPUT);
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pinMode(R_RPWM, OUTPUT);
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pinMode(R_LEN, OUTPUT);
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pinMode(R_REN, OUTPUT);
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// Init: disabled PWM = 0, enables on
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analogWrite(L_LPWM, 0); analogWrite(L_RPWM, 0);
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analogWrite(R_LPWM, 0); analogWrite(R_RPWM, 0);
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digitalWrite(L_LEN, HIGH); digitalWrite(L_REN, HIGH);
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digitalWrite(R_LEN, HIGH); digitalWrite(R_REN, HIGH);
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Serial.begin(115200);
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Serial.println(F("BTS7960 Robot Control ready."));
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Serial.println(F("Commands: f/b/l/r <0..255>, m <throttle -255..255> <turn -255..255>, s"));
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setupPins();
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delay(200);
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Serial.println(F("Drive Ready. Send: L <val> R <val> (-255..255)"));
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Serial.print(F("DEADZONE=")); Serial.print(DEADZONE);
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Serial.print(F(" MIN_PWM=")); Serial.println(MIN_PWM);
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lastCmdMs = millis();
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lastControlMs = millis();
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}
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void loop() {
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#if USE_PS2
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// -------- PS2 Controller Input -------
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ps2x.read_gamepad(false, 0);
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// Not-Stop z.B. START
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if (ps2x.ButtonPressed(PSB_START)) {
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stopAll();
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lastCmdMs = millis(); // watchdog “füttern”
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}
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// Sticks lesen
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int ly = ps2x.Analog(PSS_LY); // 0..255
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int rx = ps2x.Analog(PSS_RX); // 0..255
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// 0..255 -> -255..255
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auto stickToSigned = [](int v) {
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int x = (v - 128) * 2;
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if (x > 255) x = 255;
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if (x < -255) x = -255;
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return x;
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};
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// Mapping: LY nach oben = vorwärts (invertieren)
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int throttle = -stickToSigned(ly);
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int turn = stickToSigned(rx);
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lastCmdMs = millis(); // watchdog “füttern”
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setMix(throttle, turn); // das ist dein Original-Mixer
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#else
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// -------- Serial input (line based) --------
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static String buf;
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while (Serial.available()) {
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char c = (char)Serial.read();
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if (c == '\n' || c == '\r') {
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if (buf.length() > 0) {
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handleSerialLine(buf);
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buf = "";
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}
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String line = Serial.readStringUntil('\n');
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line.trim();
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if (line.length() == 0) continue;
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int l, r;
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if (parseLine(line, l, r)) {
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targetL = l;
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targetR = r;
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lastCmdMs = millis();
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outputLR(targetL, targetR);
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Serial.print(F("RX/OUT L=")); Serial.print(lastOutL);
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Serial.print(F(" R=")); Serial.println(lastOutR);
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} else {
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// avoid huge line
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if (buf.length() < 80) buf += c;
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Serial.println(F("Parse error -> STOP"));
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targetL = 0; targetR = 0;
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lastCmdMs = millis();
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outputLR(0, 0);
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}
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}
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#ENDIF
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// -------- Watchdog --------
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if (millis() - lastCmdMs > COMMAND_TIMEOUT_MS) {
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stopAll();
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}
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// -------- Control update (ramping + output) --------
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uint32_t now = millis();
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if (now - lastControlMs >= CONTROL_INTERVAL_MS) {
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float dt = (now - lastControlMs) / 1000.0f;
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lastControlMs = now;
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// ramp current values towards target
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currentLeft = rampTo(currentLeft, (float)targetLeft, dt);
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currentRight = rampTo(currentRight, (float)targetRight, dt);
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// apply to drivers
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driveBTS7960(L_LPWM, L_RPWM, L_LEN, L_REN, (int)round(currentLeft));
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driveBTS7960(R_LPWM, R_RPWM, R_LEN, R_REN, (int)round(currentRight));
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// Watchdog stop
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if (millis() - lastCmdMs > CMD_TIMEOUT_MS) {
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outputLR(0, 0);
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}
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}
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-132
@@ -1,132 +0,0 @@
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// ===== Arduino UNO: Differential Drive über 2x BTS7960 =====
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// Serial command format: "L <int> R <int>\n" where int in [-255..255]
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// Soft-start ramping + watchdog stop
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// --- Left BTS7960 pins ---
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const uint8_t L_RPWM = 5; // PWM
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const uint8_t L_LPWM = 6; // PWM
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const uint8_t L_REN = 7; // enable
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const uint8_t L_LEN = 8; // enable
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// --- Right BTS7960 pins ---
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const uint8_t R_RPWM = 9; // PWM
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const uint8_t R_LPWM = 10; // PWM
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const uint8_t R_REN = 11; // enable
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const uint8_t R_LEN = 12; // enable
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// Ramping
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const uint8_t RAMP_STEP = 6; // speed change per loop (0..255)
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const uint16_t LOOP_MS = 15; // ramp update interval
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const uint16_t CMD_TIMEOUT_MS = 300; // stop if no command within x ms
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int targetL = 0, targetR = 0;
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int currentL = 0, currentR = 0;
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unsigned long lastCmdMs = 0;
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||||
unsigned long lastLoopMs = 0;
|
||||
|
||||
void setupPins() {
|
||||
pinMode(L_RPWM, OUTPUT); pinMode(L_LPWM, OUTPUT);
|
||||
pinMode(L_REN, OUTPUT); pinMode(L_LEN, OUTPUT);
|
||||
|
||||
pinMode(R_RPWM, OUTPUT); pinMode(R_LPWM, OUTPUT);
|
||||
pinMode(R_REN, OUTPUT); pinMode(R_LEN, OUTPUT);
|
||||
|
||||
digitalWrite(L_REN, HIGH); digitalWrite(L_LEN, HIGH);
|
||||
digitalWrite(R_REN, HIGH); digitalWrite(R_LEN, HIGH);
|
||||
|
||||
analogWrite(L_RPWM, 0); analogWrite(L_LPWM, 0);
|
||||
analogWrite(R_RPWM, 0); analogWrite(R_LPWM, 0);
|
||||
}
|
||||
|
||||
static int clamp255(int v) {
|
||||
if (v > 255) return 255;
|
||||
if (v < -255) return -255;
|
||||
return v;
|
||||
}
|
||||
|
||||
void driveOne(int speed, uint8_t rpwm, uint8_t lpwm) {
|
||||
speed = clamp255(speed);
|
||||
if (speed > 0) {
|
||||
analogWrite(rpwm, (uint8_t)speed);
|
||||
analogWrite(lpwm, 0);
|
||||
} else if (speed < 0) {
|
||||
analogWrite(rpwm, 0);
|
||||
analogWrite(lpwm, (uint8_t)(-speed));
|
||||
} else {
|
||||
analogWrite(rpwm, 0);
|
||||
analogWrite(lpwm, 0);
|
||||
}
|
||||
}
|
||||
|
||||
static int rampTowards(int current, int target, uint8_t step) {
|
||||
if (current < target) {
|
||||
int n = current + step;
|
||||
return (n > target) ? target : n;
|
||||
}
|
||||
if (current > target) {
|
||||
int n = current - step;
|
||||
return (n < target) ? target : n;
|
||||
}
|
||||
return current;
|
||||
}
|
||||
|
||||
bool parseLine(const String& line, int &outL, int &outR) {
|
||||
// expected: "L <int> R <int>"
|
||||
int idxL = line.indexOf('L');
|
||||
int idxR = line.indexOf('R');
|
||||
if (idxL < 0 || idxR < 0) return false;
|
||||
|
||||
// crude parse; robust enough for our simple format
|
||||
String partL = line.substring(idxL + 1, idxR);
|
||||
String partR = line.substring(idxR + 1);
|
||||
|
||||
partL.trim();
|
||||
partR.trim();
|
||||
|
||||
outL = partL.toInt();
|
||||
outR = partR.toInt();
|
||||
outL = clamp255(outL);
|
||||
outR = clamp255(outR);
|
||||
return true;
|
||||
}
|
||||
|
||||
void setup() {
|
||||
Serial.begin(115200);
|
||||
setupPins();
|
||||
lastCmdMs = millis();
|
||||
lastLoopMs = millis();
|
||||
}
|
||||
|
||||
void loop() {
|
||||
// --- read serial lines ---
|
||||
while (Serial.available()) {
|
||||
String line = Serial.readStringUntil('\n');
|
||||
line.trim();
|
||||
if (line.length() == 0) continue;
|
||||
|
||||
int l, r;
|
||||
if (parseLine(line, l, r)) {
|
||||
targetL = l;
|
||||
targetR = r;
|
||||
lastCmdMs = millis();
|
||||
}
|
||||
}
|
||||
|
||||
// --- watchdog stop ---
|
||||
if (millis() - lastCmdMs > CMD_TIMEOUT_MS) {
|
||||
targetL = 0;
|
||||
targetR = 0;
|
||||
}
|
||||
|
||||
// --- ramp update ---
|
||||
if (millis() - lastLoopMs >= LOOP_MS) {
|
||||
lastLoopMs = millis();
|
||||
|
||||
currentL = rampTowards(currentL, targetL, RAMP_STEP);
|
||||
currentR = rampTowards(currentR, targetR, RAMP_STEP);
|
||||
|
||||
driveOne(currentL, L_RPWM, L_LPWM);
|
||||
driveOne(currentR, R_RPWM, R_LPWM);
|
||||
}
|
||||
}
|
||||
Reference in New Issue
Block a user